AACSR AACSR/AW Conductor
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AACSR AACSR/AW Conductor

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AACSR AACSR/AW Conductor  – All Aluminium Alloy Conductors Steel Reinforced

AACSR AACSR/AW – All Aluminium Alloy Conductors Steel Reinforced Constructions

Aluminium Alloy Conductor Steel Reinforced Conductors (AACSR) is a concentrically stranded conductor composed of one or more layers of 6201-T81 Aluminium Alloy (Aluminium-Magnesium-Silicon) wire stranded with a high-strength coated steel core. The core may be single wire or stranded depending on the size.The proportions of aluminium alloy and steel can be varied to obtain the relation between current carrying capacity and mechanical strength best suited to each application.

Core wire for AACSR is available with Class A, B or C-galvanized; “aluminized” (AZ): or aluminium clad (AW) coating to provide protection from corrosion.Additional corrosion protection is available through the application of grease to the core or infusion of the complete cable with grease.

AACSR Conductors have approx. 40% to 60% more strength than comparable standard ACSR with only 8 to 10% decrease in conductivity.

AACSR AACSR/AW Applicable Standard

Aluminium Conductors, Aluminium-Clad Steel Reinforced (ACSR/AW) is designed and tested to meet or exceed the following specifications:
IEC 61089
ASTM B711
DIN 48206
NF C34-125

AACSR AACSR/AW Applications

The high tensile strength of the 6201-T81 wires combined with the high strength of steel provides an exceptionally high strength conductor with good conductivity, which can be used in long spans. These are used in Transmission and Distribution system to carry the generated electrical energy from the generating station to the end user.
These homogeneous conductors in aluminium alloy show many advantages i.e. lightness, high breaking load allowing long spans, simplicity of the accessories and lastly easy recycling. These conductors are suitable for the long spans network.
The excellent resistance of AACSR conductor to corrosion enables them to be used in coastal areas as well.

Aluminum Alloy Conductor, Steel Reinforced. Specifications
AACSR IEC 61089
Code
Number		 No./Dia.of Al Alloy Wire No./Dia.of Steel Wire Overall Diameter of  Conductor Approx. Weight Max.D.C. Resistance of Conductor at 20ºC  Rated Strength
A2/S1A Conductor A2/S3A Conductor
mm² No./mm      No./mm mm kg/km Ω/km kN kN
16 6/1.98 1/1.98 5.93 74.4 1.7934 9.02 9.88
25 6/2.47 1/2.47 7.41 116.2 1.1478 13.96 15.25
40 6/3.13 1/3.13 9.38 185.9 0.7174 22.02 24.17
63 6/3.92 1/3.92 11.8 292.8 0.4555 34.68 37.58
100 18/2.85 1/2.85 14.3 366.4 0.288 41.24 42.97
125 18/3.19 1/3.19 16 458 0.2304 51.23 53.47
125 26/2.65        7/2.06 16.8 579.9 0.231 69.86 76.42
160 18/3.61 1/3.61 18 586.2 0.18 65.58 68.03
160 26/3.00 7/2.34 19 742.3 0.1805 88.52 96.61
200 18/4.04 1/4.04 20.2 732.8 0.144 81.97 85.04
200 26/3.36 7/2.61 21.3 927.9 0.1444 110.64 120.77
250 22/4.08 7/2.27 23.1 1013.5 0.1154 117.09 124.72
250 26/3.75 7/2.92 23.8 1159.6 0.1155 138.31 150.96
315 45/3.2 7/2.14 25.8 1196.5 0.0917 136.28 143.3
315 26/4.21 7/3.28 26.7 1461.4 0.0917 171.9 188.44
400 45/3.61 7/2.41 28.9 1519.4 0.0722 172.1 180.36
400 54/3.29 7/3.29 29.7 1738.3 0.0723 201.46 218.17
450 45/3.83 7/2.55 30.6 1709.3 0.0642 193.61 203.28
450 54/3.49 7/3.49 31.5 1955.6 0.0643 226.64 245.44
500 45/4.04 7/2.69 32.3 1899.3 0.0578 215.12 225.86
500 54/3.68 7/3.68 33.2 2172.9 0.0578 251.82 269.73
560 45/4.27 7/2.85 34.2 2127.2 0.0516 240.93 252.97
560 54/3.9 19/2.34 35.1 2420.9 0.0516 283.21 305.25
630 72/3.58 7/2.39 35.8 2248 0.0459 249.62 258.08
630 54/4.13 19/2.48 37.2 2723.5 0.0459 318.61 343.4
710 72/3.8 7/2.53 38 2533.4 0.0407 281.32 290,85
710 54/4.39 19/2.63 39.5 3069.4 0.0407 359.06 387.01
800 72/4.04 7/2.69 40.4 2854.6 0.0361 316.98 327.72
800 84/3.74 7/3.74 41.1 3145.1 0.0362 356.03 374.44
900 72/4.28 7/2.85 42.8 3211.4 0.0321 356.6 368.69
900 84/3.96 7/3.96 43.6 3538.3 0.0322 400.53 421.25
1000 84/4.18 19/2.61 45.9 3916.8 0.0289 446.37 471.67
1120 84/4.42 19/2.65 48.6 4386.8 0.0258 499.93 528.27
AACSR ASTM B711
Nominal
Cross Section		 Alloy Cross Section Steel Cross Section Number
of Alloy
Wires		 Diameter
of Alloy
Wires		 Number
of Steel
Wires		 Diameter
of Steel
Wires		 Overall
Diameter		 Linear
Mass		 Rated
Tensile
Strength		 Max.D.C. Resistance
at 20℃
mm² mm² mm² – mm – mm mm kg/km daN Ω/km
163 140 23 26 2.62 7 2.04 16.6 560 7500 0.24
173 140 33 30 2.44 7 2.44 17.1 650 8740 0.24
186 160 26 26 2.8 7 2.18 17.7 645 8560 0.21
198 160 38 30 2.61 7 2.61 18.3 740 10600 0.21
209 180 29 26 2.97 7 2.31 18.8 725 9510 0.187
222 180 42 30 2.76 7 2.76 19.3 825 11200 0.187
232 200 32 26 3.13 7 2.43 19.8 800 10600 0.168
247 200 47 30 2.91 7 2.91 20.4 920 12400 0.168
260 224 36 26 3.31 7 2.57 21 900 11800 0.15
276 224 52 30 3.08 7 3.08 21.6 1025 13900 0.15
291 250 41 26 3.5 7 2.72 22.2 1010 12900 0.135
308 250 58 30 3.26 7 3.26 22.8 1145 15600 0.135
326 280 46 26 3.7 7 2.88 23.4 1140 14400 0.12
345 280 65 30 3.45 7 3.45 24.2 1280 17100 0.12
367 315 52 26 3.93 7 3.06 24.9 1276 16300 0.107
387 315 72 30 3.66 19 2.2 25.6 1433 19000 0.107
413 355 58 26 4.17 7 3.24 26.4 1433 18300 0.095
436 355 81 30 3.88 19 2.33 27.2 1614 21100 0.095
465 400 65 26 4.43 7 3.45 28.1 1612 20700 0.0842
491 400 91 30 4.12 19 2.47 28.8 1816 23700 0.0842
509 450 59 54 3.26 19 1.98 29.5 1703 21500 0.0748
563 500 63 54 3.43 19 2.06 30.9 1873 22900 0.0673
631 560 71 54 3.63 19 2.18 32.7 2101 25700 0.0601
710 630 80 54 3.85 19 2.31 34.6 2365 28600 0.0534
800 710 90 54 4.09 19 2.45 36.8 2665 32200 0.0474
901 800 101 54 4.34 19 2.6 39 3000 36300 0.042
973 900 73 84 3.69 19 2.21 40.6 3062 35500 0.0374
1081 1000 81 84 3.89 19 2.33 42.8 3395 39100 0.0337
1211 1120 91 84 4.12 19 2.47 45.3 3803 43900 0.03
1352 1250 102 84 4.35 19 2.61 47.8 4250 49000 0.027
 AACSR DIN 48206
Designation Aluminium Steel Cross-sectional Area (mm2) OD (mm) R at 20C (Ohms/km)
Strands Wire Diam. (mm) Strands Wire Diam. (mm) Aluminium Steel Total
70/12 26 1.85 7 1.4 69.9 11.4 81.3 11.7 0.479
95/15 26 2.15 7 1.7 94.4 15.3 109.7 13.6 0.355
125/30 30 2.33 7 2.3 127.9 29.8 157.8 16.3 0.262
150/25 26 2.7 7 2.1 148.9 24.2 173.1 17.1 0.225
170/40 30 2.7 7 2.7 171.8 40.1 211.8 18.9 0.195
185/30 26 3 7 2.3 183.8 29.8 213.6 19 0.182
210/50 30 3 7 3 212.1 49.5 261.5 21 0.158
230/30 24 3.5 7 2.3 230.9 29.8 260.8 21 0.145
265/35 24 3.74 7 2.5 263.7 34.1 297.7 22.4 0.127
305/40 54 2.68 7 2.7 304.6 39.5 344.1 24.1 0.11
380/50 54 3 7 3 381.7 49.5 431.2 27 0.088
450/40 48 3.45 7 2.7 448.7 39.5 488.2 28.7 0.075
560/50 48 3.86 7 3 561.7 49.5 611.2 32.2 0.06
680/85 54 4 19 2.4 678.6 86 764.5 36 0.049
AACSR NF C34-125
Designation Aluminium Steel Cross-sectional Area (mm2) OD (mm) R at 20C (Ohms/km)
Strands Wire Diam. (mm) Strands Wire Diam. (mm) Aluminium Steel Total
PHLOX 116.2 18 2 19 2 56.5 59.7 116.2 14 0.591
PHLOX 147.1 18 2.25 19 2.3 71.6 75.5 147.1 15.75 0.467
PASTEL 147.1 30 2.25 7 2.3 119.3 27.8 147.1 15.75 0.279
PHLOX 181.6 18 2.5 19 2.5 88.4 93.3 181.6 17.5 0.378
PASTEL 181.6 30 2.5 7 2.5 147.3 34.4 181.6 17.5 0.226
PHLOX 228 18 2.8 19 2.8 110.8 117 227.8 19.6 0.3
PASTEL 228 30 2.8 7 2.8 184.7 43.1 227.8 19.6 0.18
PHLOX 288 18 3.15 19 3.2 140.3 148.1 288.3 22.05 0.238
PASTEL 288 30 3.15 7 3.2 233.8 54.6 288.3 22.05 0.142
PASTEL 299 42 2.5 19 2.5 206.2 93.3 299.4 22.45 0.162
PHLOX 376 24 2.8 37 2.8 147.8 227.8 375.6 26.4 0.226

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